Melt Blown Nonwoven Fabric Making Machine for Disposal Mask
Product Details
| Customization: | Available |
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| Application: | Nonwoven Surgical Gown |
| Automatic Grade: | Automatic |
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Year of Establishment
2014-04-17
Address
No. 18 Xiayang Road, Baihui Industry Area, Pujiang County, Jinhua, Zhejiang, China
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Basic Info.
- Model NO.
- HG-1600/2400/3200
- Certification
- CE, ISO9001: 2000
- Customized
- Customized
- Condition
- New
- Effective Width
- 1600/2400/3200mm
- Capacity
- 5-25 Tons
- Speed
- 100-500m/Min
- Raw Material
- Polypropylene
- Processing
- Spunbond/Meltblown
- GSM
- 10-200g/Square Meter
- Transport Package
- Wooden Cases
- Specification
- 20m*8m*11m
- Trademark
- HG NONWOVEN
- Origin
- China
- HS Code
- 8449009000
- Production Capacity
- 15 Set/Year
Packaging & Delivery
- Package Size
- 100000000.00cm * 10000000.00cm * 10000000.00cm
- Package Gross Weight
- 10000000.000kg
Product Description
Product Description
High quality PP spunbond nonwoven fabric making machine
Spunbond nonwoven fabric making machine is a full producrion line of producing pp non-woven fabrics, which use polypropylene granules as raw material, adopts lastest spunbond spinning technology to produce endless filaments.
The spunbond nonwoven machine is an integrated, continuous production line that transforms polymer granules like polypropylene directly into a fabric web.As the core equipment for manufacturing Spunbond Nonwoven Fabric (S), which is one of the most common types of nonwoven fabric making machines.
single spinning head (S) nonwoven machine is characterized by its simplicity, cost-effectiveness, and high efficiency in producing a wide range of standard, single-layer spunbond nonwoven fabrics. It is the ideal solution for manufacturers targeting large-volume, price-sensitive markets where the functional requirements of the fabric can be met by a homogeneous structure.
HG-1600S/2400S/3200S PP Spunbond Nonwoven Fabric Machine
HG-1600S/2400S/3200S spunbond nonwoven machine can produce the max width of 1600mm/2400mm/3200mm spunbond nonwoven fabric 10-200GSM
Typical Applications:
Agriculture: Crop covers, weed control fabric, plant protection.
Geotextiles: Soil stabilization, erosion control, drainage layers.
Packaging: Wrapping, shopping bags, durable goods covers.
Furniture & Bedding: Spring insulators, quilt backing, mattress.
Home Improvement: Housewrap, roofing base.
Geotextiles: Soil stabilization, erosion control, drainage layers.
Packaging: Wrapping, shopping bags, durable goods covers.
Furniture & Bedding: Spring insulators, quilt backing, mattress.
Home Improvement: Housewrap, roofing base.
Key Characteristics of Spunbond Nonwoven Machine
Simplicity with lower Investment Risk:The machine layout is simpler and Ideal for small to medium-sized enterprises.
Lower Capital Cost: Significantly cheaper to purchase and install.This makes it the entry-point technology for many manufacturers.
Easier Operation and Maintenance: With only one spinning beam and drawing unit, the operational parameters are simpler to control.
High Production Efficiency: Its designed for continuous, high-speed production, leading to high output and excellent uptime.
Good Uniformity: Advanced Spinning systems can produce fabric with excellent cross-direction (CD) and machine-direction (MD) uniformity.
Lower Capital Cost: Significantly cheaper to purchase and install.This makes it the entry-point technology for many manufacturers.
Easier Operation and Maintenance: With only one spinning beam and drawing unit, the operational parameters are simpler to control.
High Production Efficiency: Its designed for continuous, high-speed production, leading to high output and excellent uptime.
Good Uniformity: Advanced Spinning systems can produce fabric with excellent cross-direction (CD) and machine-direction (MD) uniformity.
Technical Specifications
(Custom configurations available upon request.)
Model | HG-1600S | HG-2400S | HG-3200S |
Production capacity (kgs) | 40,000kgs | 60,000kgs | 100,000kgs |
Power Consumption(kW) | 250kW | 350kW | 450kW |
Machine Width(mm) | 1600mm | 2400mm | 3200mm |
Max. Production Speed (m/minute) | 200m | 200m | 200m |
Nonwoven fabric Thickness(GSM) | 10-200grams/square meter | 10-200grams/square meter | 10-200grams/square meter |
Production line dimension(L*W*H) | 20*8*11m | 20*10*11m | 20*12*12m |
A typical spunbond machine is a long, integrated system with the following key zones:
1. Raw Material feeding & Extrusion System:
PP chips &Additives (color masterbatch) are fed into the system. They are melted in the extruder using heated barrels and a rotating screw.
2. Melt Pump & Spinning Beam (Spin Pack/Spinneret):
The melt pump provides precise, constant pressure to push the molten polymer forward, ensuring consistent filament thickness.
The molten polymer is forced through the spinneret—a metal plate with a lot of fine holes. This action forms continuous molten polymer filaments.
3. Filament Quenching & Drawing System:
As the filaments exit the spinneret, cool air is blown across them in the quenching chamber to solidify them.The solidified filaments are then stretched (drawn) by high-speed air jets in the air drafter. This step is critical as it aligns the polymer molecules, increasing the filament's strength and reducing its diameter.
4. Web Formation & Suction Unit:
The high-velocity air from the drafter carries the filaments and randomly scatters them onto a moving, perforated forming belt.
PP chips &Additives (color masterbatch) are fed into the system. They are melted in the extruder using heated barrels and a rotating screw.
2. Melt Pump & Spinning Beam (Spin Pack/Spinneret):
The melt pump provides precise, constant pressure to push the molten polymer forward, ensuring consistent filament thickness.
The molten polymer is forced through the spinneret—a metal plate with a lot of fine holes. This action forms continuous molten polymer filaments.
3. Filament Quenching & Drawing System:
As the filaments exit the spinneret, cool air is blown across them in the quenching chamber to solidify them.The solidified filaments are then stretched (drawn) by high-speed air jets in the air drafter. This step is critical as it aligns the polymer molecules, increasing the filament's strength and reducing its diameter.
4. Web Formation & Suction Unit:
The high-velocity air from the drafter carries the filaments and randomly scatters them onto a moving, perforated forming belt.
A suction unit underneath the belt pulls the air through, helping the filaments to lie down in a uniform, random web. The randomness is key to the fabric's isotropic strength (similar strength in all directions).
5. Thermal Bonding (Calender bonding):
5. Thermal Bonding (Calender bonding):
The web passes through heated steel rollers (calenders). One or both rollers are engraved with a pattern (e.g., points, diamonds). Under heat and pressure, the filaments fuse together at these contact points. This produces a thin, strong, and relatively flat spunbond nonwoven fabric.
6. Winding & Slitter.
The finished fabric is automatically wound into large jumbo rolls. An inline slitter trims the edges and can slit the wide web into narrower rolls as required by the customer.
6. Winding & Slitter.
The finished fabric is automatically wound into large jumbo rolls. An inline slitter trims the edges and can slit the wide web into narrower rolls as required by the customer.
HG Nonwoven Machinery---Your Trustworthy Partner in Spunbond Nonwoven Machines
We enable our customers worldwide to produce nonwoven fabrics economically, reliably and sustainability.
We support nonwoven market analysis and feasibility report.
We provide one-stop project engineering solution from A to Z.
We provide 2 years of free door to door engineering after-sale service.
Pujiang HG Nonwoven Machinery Co., Ltd.
Pujiang HG Nonwoven Machinery Co., Ltd. is a leading nonwoven fabric making machine manufacturer over 20 years. We export to 20+ countries, offering reliable nonwoven fabric production lines 300+
FAQ:
What's the lead time for orders?
As usual it takes 30-45 days.
Do you provide after-sales service overseas?
Yes, we provide door to door engineering service for all overseas clients.
Do you provide installation, commissioning and personal training service?
We provide turn-key service from A-Z. We will send engineer to your factory and we will give training service after installation to help your engineer run this machine. The actual installation time takes 40-45 days, total include mechanical work/Electrical work/Training work. The service is all free, but the expenses of food and accommodation need to be paid by buyers.
Can you support clients from the beginning to the end during we establish this project?Workshop dimension/Power supply etc...
Yes,we can support the clients establish projet from market study/factory building/power supply/machine installation/machine trainning service.
How could i know your production line quality and working performance?
We have many nonwoven machines projects all over the world,welcome to visit us and we will check the machine performance.
As usual it takes 30-45 days.
Do you provide after-sales service overseas?
Yes, we provide door to door engineering service for all overseas clients.
Do you provide installation, commissioning and personal training service?
We provide turn-key service from A-Z. We will send engineer to your factory and we will give training service after installation to help your engineer run this machine. The actual installation time takes 40-45 days, total include mechanical work/Electrical work/Training work. The service is all free, but the expenses of food and accommodation need to be paid by buyers.
Can you support clients from the beginning to the end during we establish this project?Workshop dimension/Power supply etc...
Yes,we can support the clients establish projet from market study/factory building/power supply/machine installation/machine trainning service.
How could i know your production line quality and working performance?
We have many nonwoven machines projects all over the world,welcome to visit us and we will check the machine performance.
What does 20 GSM mean?
GSM means the gram per square metre (g/m2) of non woven fabric, so 20 gsm means 20g per squre metre.
You will need to know different gsm when you into different industry, like if you do shopping bag, the popular gsm will be 50-80gsm; however if you do medical use, 30-50 gsm will be better choice.
GSM means the gram per square metre (g/m2) of non woven fabric, so 20 gsm means 20g per squre metre.
You will need to know different gsm when you into different industry, like if you do shopping bag, the popular gsm will be 50-80gsm; however if you do medical use, 30-50 gsm will be better choice.
How about the dimension of the whole production line?
Different non woven fabric making line have different size. The standard spun bond non woven fabric machine dimension is 20metres*7metres*11metres (length*width*height).
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